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第一節(jié)：螺旋運行在離心機運行中的關(guān)鍵作用</p><p>在臥螺離心機運行過程中，尤其是在處理物料分離的運行中，離心機內(nèi)部螺旋體的運行可以說是臥螺離心機運行的靈魂，沒有螺旋體的正確運行，離心機就無法實現(xiàn)其基本功能。</p><p>臥螺離心機最基本的功能是要求能夠連續(xù)不斷的對輸入機器內(nèi)的物料進(jìn)行分離，這就要求機器將已經(jīng)在其內(nèi)部完成分離的物料排除出去，以便機器能夠連續(xù)處理進(jìn)入其內(nèi)部的新物料，而且工業(yè)化生產(chǎn)的方式要求這種分離-排料-連續(xù)分離-連續(xù)排料的過程是自動化且連續(xù)不斷的，離心機內(nèi)部的推料螺旋正是被用來進(jìn)行連續(xù)排料，這種排料的功能是通過螺旋和離心機轉(zhuǎn)鼓體之間的相對旋轉(zhuǎn)運動而實現(xiàn)，這種相對旋轉(zhuǎn)運動我們稱之為離心機的“差速”。</p><p>由于離心機的進(jìn)料是連續(xù)不斷的，離心機要實行連續(xù)處理物料的功能，差速也必須是連續(xù)的，為了不使離心機內(nèi)部物料堆積而發(fā)生故障，差速必須始終存在，而且差速始終是推料方式，所謂推料方式是指,螺旋和轉(zhuǎn)鼓體之間產(chǎn)生的差速，是將分離后的固渣向離心機排渣口方向推進(jìn)。對同一個螺旋體，根據(jù)轉(zhuǎn)鼓的旋轉(zhuǎn)方向不同，可以將差速設(shè)計成正差速和負(fù)差速，但兩者的推料行為是相同的。</p><p>推料螺旋在運行中能“感覺”到固渣的干度。這種感覺是根據(jù)螺旋運轉(zhuǎn)的負(fù)荷來反映，即所謂螺旋當(dāng)時的“扭矩”。Simp齒輪箱差速方式對扭矩的感覺是從其驅(qū)動電機負(fù)荷上間接反映的，液壓差速驅(qū)動方式對扭矩的感覺是從液壓驅(qū)動機的油壓上間接反映的。</p><p>當(dāng)轉(zhuǎn)鼓的轉(zhuǎn)速固定不變時，如果我們降低螺旋的差速，我們能夠得到比較干燥的固渣排放，由于降低了差速，螺旋每旋轉(zhuǎn)一個差速周期所推出的固渣量相對較多，同時由于抵差速時固渣比較干燥，所以螺旋的推料扭矩就會變大。</p><p>如果我們增加螺旋差速，螺旋推出的固渣就比較潮濕，此時螺旋的推料扭矩就會下降。</p><p>所以當(dāng)固渣太干或推料扭矩太高時，我們可以采取增加差速的方法加速排渣從而使推料扭矩降低，當(dāng)固渣太潮濕時，我們可以采取降低差速的方法提高固渣干度。</p><p>我們在離心機的運行中通過不斷調(diào)節(jié)運行參數(shù)希望得到的固渣干度比較穩(wěn)定，在具體的操作中我們是觀察差速驅(qū)動電機的負(fù)荷或扭矩，或者是油壓管路的油壓。如果差速驅(qū)動電機的負(fù)荷或油壓管路的油壓穩(wěn)定，我們就可以斷定離心機排出固渣的干度是非常穩(wěn)定的。所以離心機的重要運行要求之一是得到一個穩(wěn)定的推料扭矩或推料油壓</p><p><br/></p> 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